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A set of kitchen knives with desert ironwood handles

Posted: Tue Jan 13, 2015 7:10 pm
by orvet
About March of last year my nephew asked me to build a set of kitchen knives for his wife. They look through the Jantz catalog and picked out the knives she wanted. She also wanted a set of eight steak knives to go with the kitchen knives. There was a total of 16 knives for the set.
She wanted unique wood for the handles. I suggested ebony wood but she wanted a variation in color so I suggested desert ironwood. It just so happened I had picked up a pretty good supply of desert ironwood about three years ago at a show. The guy had about 75 pounds of desert ironwood which were cut into links like firewood. He didn't want to haul it back out to his car so he gave me a pretty good deal on it when the show ended.
I didn't realize what a pain in that neck it would be to cut those chunks into knife handles. About three band saw blades later I had enough slabs to make handles for this set. She wanted mosaic pins in the handles, but the knives were only drilled for a 1/8" pins . I had to have the pins custom made by Providian Forge. Sally did a very nice job on the pins.

I ordered the blanks for the knives in March 2014. Several were on backorder and so it was July before I finally got the blanks in my shop. August was spentas caregiver for a friend of mine who came to visit so I really didn't get started on this set of knives until September, though I did have most of the wood cut before then. With a couple trips to the hospital for me, I was way behind schedule to have these done by Christmas. I finally got them finished and shipped out yesterday.

Sorry I didn't get many pictures, but I was really wanting to get them shipped off.
I was tired of them taking up space in my shop. :lol:
Here are a couple of pictures that will give you an idea of what they look like.
In this picture you have the following patterns listed from top to bottom:
French chef knife
Santoku
Bread knife
Carving fork
Carving knife
The last three are pairing knives.
Kitchen Knives.jpg
These are the steak knives I made go with the set.
Steak Knives.jpg

Every now and then there are projects that are real challenges.
Not that the knives themselves were a challenge technically, they are fairly simple to make, but working with round chunks of desert ironwood and trying to cut flat slabs and working around the cracks and checking in the wood was a real challenge!
This is one project I was really happy to be finished with just because the amount of time, saw blades and sanding belts it consumed.

Re: A set of kitchen knives with desert ironwood handles

Posted: Tue Jan 13, 2015 7:15 pm
by #goldpan
Wow Dale! Those look super nice ::tu:: That desert ironwood looks awesome. After reading your post I now know why its called ironwood.

Randy

Re: A set of kitchen knives with desert ironwood handles

Posted: Tue Jan 13, 2015 8:31 pm
by 313 Mike
Great work Dale! Love the variation in the color on those handles, way to get it done!

Re: A set of kitchen knives with desert ironwood handles

Posted: Tue Jan 13, 2015 8:38 pm
by dcgm4
Awesome work, Dale! ::tu::

Re: A set of kitchen knives with desert ironwood handles

Posted: Tue Jan 13, 2015 10:01 pm
by philco
Dale those look fantastic. ::tu::

Please tell me you warned her about putting them in the dishwasher. ::paranoid::

Re: A set of kitchen knives with desert ironwood handles

Posted: Tue Jan 13, 2015 10:54 pm
by treefarmer
What a nice set of knives! Beautiful wood, each one unique plus they seem to say "pick me up and use me". Dale, I know your nephew and his wife will be very pleased!
Treefarmer

Re: A set of kitchen knives with desert ironwood handles

Posted: Wed Jan 14, 2015 12:21 am
by FRJ
Great looking knives, Dale. They will love them.

Re: A set of kitchen knives with desert ironwood handles

Posted: Wed Jan 14, 2015 12:24 am
by Colonel26
Those are very nice. I have a 10 Dot Case loomfixer in great shape, but no scales for some reason. I've been pondering what I should have put on them. That ironwood might just be the ticket.

Re: A set of kitchen knives with desert ironwood handles

Posted: Wed Jan 14, 2015 9:34 pm
by glennbad
Wow, Dale! :shock:

I was waiting for you to finish these so I could get a peek at them. Oh my, those are beautiful! ::tu:: ::tu::

Amazing job, I am sure your nephew and his wife will treasure them.

Glenn

Re: A set of kitchen knives with desert ironwood handles

Posted: Wed Jan 14, 2015 10:38 pm
by btrwtr
Dale those look like a million bucks!

Wayne

Re: A set of kitchen knives with desert ironwood handles

Posted: Thu Jan 15, 2015 12:10 am
by orvet
btrwtr wrote:Dale those look like a million bucks!

Wayne
Thanks guys for your kind words and encouragement.
I'm glad they look that good, and they didn't quite cost a million bucks Wayne. However, my cost for materials, and consumables, (sandpaper, sanding belts, etc.) was just a little north of $400. Since they were for my nephew I only charged him my cost. As much time as it took me to do this set, I'm thinking that's probably the last set I make like that. ::nod::

Working with unmilled wood, is quite a challenge and then trying to match the wood up, when I didn't have two book matched pieces was a real headache. After seeing all the checking and cracks in the desert ironwood in its unmilled state, I know why a book matched set of desert ironwood handles are $30-$40 per large set.



Humm... Maybe I should sell some of my leftover ironwood scraps. ::hmm::