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safest way to knock out pins?
Posted: Wed May 20, 2020 9:18 pm
by Corso
I've a knife that's got a pen blade that needs to go
its snapped of and the void makes the main blade unstable
I've no tools so to speak of but happy to pick a few up
any suggestions on the safest way to knock out the pins so I can retain the rest of the knife and reassemble it
this will be my first real project so be gentle

Re: safest way to knock out pins?
Posted: Wed May 20, 2020 9:55 pm
by Jeffinn
Hi Corso,
Dale posted one of his techniques over in the tutorial section and it’s one way way to do it,
viewtopic.php?f=38&t=5236
And there’s another complete disassembly procedure posted by him too if the above method isn’t right for you.
Jeff
Re: safest way to knock out pins?
Posted: Thu May 21, 2020 2:16 am
by samb1955
I've heard of some say they drill them out.
Re: safest way to knock out pins?
Posted: Thu May 21, 2020 2:31 pm
by Corso
Thanks
Dales way it is then

Re: safest way to knock out pins?
Posted: Thu May 21, 2020 2:46 pm
by glennbad
If you are planning on re-using the covers, I would be leery of using the razor blade method of splitting the pins. I typically use that method only if I am NOT re-using the covers. IMO, there is a good chance of cracking the material at the center pin by stressing the pin there with the razor blade.
When I want to retain the covers for re-use, then I usually drill out the heads of the pins and tap them out. Of course, there is always the chance of doing damage to the covers with a straying drill bit, but I feel more comfortable with this method.
Either method, good luck and go slow!
Re: safest way to knock out pins?
Posted: Thu May 21, 2020 2:58 pm
by Jeffinn
glennbad wrote: ↑Thu May 21, 2020 2:46 pm
If you are planning on re-using the covers, I would be leery of using the razor blade method of splitting the pins. I typically use that method only if I am NOT re-using the covers. IMO, there is a good chance of cracking the material at the center pin by stressing the pin there with the razor blade.
When I want to retain the covers for re-use, then I usually drill out the heads of the pins and tap them out. Of course, there is always the chance of doing damage to the covers with a straying drill bit, but I feel more comfortable with this method.
Either method, good luck and go slow!
Good point Glennbad!
I usually use a small carbide ball burr to remove the head on the center pin and tap that one out then use the razor blade method to remove the bolster and end pins.
You can also use the small ball burr on the bolster pins and then drill them out. The ball burr gives a nice concave surface to help keep the drill bit from wandering (it’s not 100% but it seems to help me when I use the drill bit method)
Jeff
Re: safest way to knock out pins?
Posted: Fri May 22, 2020 11:45 am
by glennbad
Jeffinn wrote: ↑Thu May 21, 2020 2:58 pm
glennbad wrote: ↑Thu May 21, 2020 2:46 pm
If you are planning on re-using the covers, I would be leery of using the razor blade method of splitting the pins. I typically use that method only if I am NOT re-using the covers. IMO, there is a good chance of cracking the material at the center pin by stressing the pin there with the razor blade.
When I want to retain the covers for re-use, then I usually drill out the heads of the pins and tap them out. Of course, there is always the chance of doing damage to the covers with a straying drill bit, but I feel more comfortable with this method.
Either method, good luck and go slow!
Good point Glennbad!
I usually use a small carbide ball burr to remove the head on the center pin and tap that one out then use the razor blade method to remove the bolster and end pins.
You can also use the small ball burr on the bolster pins and then drill them out. The ball burr gives a nice concave surface to help keep the drill bit from wandering (it’s not 100% but it seems to help me when I use the drill bit method)
Jeff
See, you learn something new every day. I would have never thought to use a burr to cup that pin first. Thanks for the tip!
Re: safest way to knock out pins?
Posted: Fri May 22, 2020 4:09 pm
by muskrat man
I normally use a small burr in a dremel or foredom to remove the head on the center pin on both sides of the knife, then split the knife apart with a razor blade.
Re: safest way to knock out pins?
Posted: Sat Jun 13, 2020 9:07 am
by Corso
So as an update
I now have a single layer Joseph Rodger pen knife
I will be carrying this alot now
Dales trick worked great on the pivot pin but the rocker pin wasn't going to cut. Ended up filing off the pin head and tapping it out with a hammer
Re: safest way to knock out pins?
Posted: Sat Jun 13, 2020 2:03 pm
by Jeffinn
Glad to hear it all worked out!
Jeff
Re: safest way to knock out pins?
Posted: Sat Jun 13, 2020 7:30 pm
by Reverand
Glad to hear that you got it!
Now, however, we need pictures.
NEED them, not want them!
Re: safest way to knock out pins?
Posted: Sun Jun 14, 2020 9:04 am
by orvet
Glenn made a good point about the razor blade method, it can cause damage to the handles. I don't use that method if I am trying to salvage the handles, especially old bone or old stag handles, they can be very fragile. In that case I drill the pins out or use a Foredom.
Re: safest way to knock out pins?
Posted: Sun Jun 14, 2020 10:28 am
by Corso
Appreciate the advice
I wasn't sure I wanted to keep the scales so wasn't too worried
I was however careful and since the survived i decided to use the,
This was destined for the sales as the little pen blades sharp corner would rub when I tried to use the main blade
its a keeper now...
the only think I need to sort is the final rub down of the main pin- flutted bolsters are making it tricky
Re: safest way to knock out pins?
Posted: Wed Jun 17, 2020 9:51 pm
by Byrd
Good job Corso! You saved an oldie and learned a lot! Fun ain't it?
Re: safest way to knock out pins?
Posted: Wed Jun 17, 2020 10:09 pm
by Doc B
Re: safest way to knock out pins?
Posted: Sat Jun 27, 2020 7:57 am
by Corso
Byrd wrote: ↑Wed Jun 17, 2020 9:51 pm
Good job Corso! You saved an oldie and learned a lot! Fun ain't it?
Indeed already on project 2
