Bert
Attempt No. 2 Re-handle
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Bert
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Attempt No. 2 Re-handle
This is my second attempt to restore a vintage pocket knife, (that took several tries to get it to an acceptable level.) I found a sturdy old Pal Blade Co. jack knife, with chipped rogers bone scales. They were once real good looking. I thought I could repair the chips with a trick I've used before. I put layers of Franklin Tite Bond carpenters glue to fill in the missing bone. This glue dries hard and has all the appearance of bone. I lost them for good when trying to pin them back on the knife, too heavy handed!
I took the Pal apart, cleaned it up and re-scaled it with a novel maternal. I wanted something indestructible after the failed attempt to re use the bone scales. I found a plastic door shim in the shop and used it. This stuff is fairly easy to shape with a Dremel tool and sands well too. It is super strong and "kind of" looks like a SAK handle. It's a good user, I like the steel and shape of the master blade. This really takes practice, I only put it together back asswards twice. You can find these shims laying around any building construction site, pick up a few!
Bert
Bert
- Elvis
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Re: Attempt No. 2 Re-handle
Nice fit on that one Bret. Looks like the practice is paying off!
- glennbad
- Gold Tier

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Re: Attempt No. 2 Re-handle
Those shims will probably take alot of abuse.
Nice job!
Glenn
Nice job!
Glenn
- orvet
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Re: Attempt No. 2 Re-handle
Nice job Tom!
Knife handles are where you find them!
Knife handles are where you find them!
Dale
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- philco
- Gold Tier

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Re: Attempt No. 2 Re-handle
Nice rescue operation there.
I kinda like the combination of an older vintage pattern with those modern looking handles.
Good job! 
I kinda like the combination of an older vintage pattern with those modern looking handles.
Phil
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- TripleF
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Re: Attempt No. 2 Re-handle
Good job Tom!! 
SCOTT
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https://gumroad.com/l/ZLDb
Blog: https://scottrauberoutdoors.wordpress.c ... e-26-2026/
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Bert
- Posts: 151
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- Location: Portland, OR
Re: Attempt No. 2 Re-handle
Thanks for the comments and encouraging words. By the way is this pattern called a teardrop jack? Pal made a quality product back in the day. This one has a long life ahead still.
Tom bert
Tom bert
- whitebuffalo58
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Re: Attempt No. 2 Re-handle
Way to stick with it, Tom! Looks great!! 